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Size chartsUpdated

Carry handle box sizes

A carry handle box is a takeaway box cut from one piece of board that folds shut without glue. The two halves of the roof each end in a half-round handle, and two long straps from the side walls fold over the roof and slip onto the handles to lock it. Bakeries and takeaways use it for a meal, pastries or a small cake. You may also see it called a lunch box with a handle or a barn box.

Typical sizes

BoxLength × width × heightDieline
Small lunch 225 × 127 × 89 mm
8.9 × 5.0 × 3.5
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Long meal box 241 × 127 × 127 mm
9.5 × 5.0 × 5.0
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Meal box 225 × 127 × 171 mm
8.9 × 5.0 × 6.7
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Large carry box 229 × 178 × 127 mm
9.0 × 7.0 × 5.0
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Lunch box 250 × 150 × 100 mm
9.8 × 5.9 × 3.9
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Sizes that takeaway boxes with a handle are sold in, not a standard. Length and width are the bottom of the box.

Picking a size

This box is made to order, so the table is only a place to start. Fit it to your product:

  • Length and width: the bottom of the box. Set your food or its tray down, measure it, and add 10–15 mm each way so it goes in easily.
  • Height: the tallest thing inside plus about 10 mm. The handle stands above that.

The side walls lean in, so the top is a fifth shorter than the bottom: a 250 mm box is 200 mm long at the roof. If your product is as long at the top as at the bottom (a loaf, a boxed cake), size the box by its top.

A good place to start is 250 × 150 × 100 mm, enough for a meal for one or four pastries.

How to measure

  • Length: the long side of the bottom, the way the handle runs.
  • Width: the short side of the bottom, front to back. It can't be more than the length.
  • Height: from the bottom to the roof, straight up, without the handle.

Which board?

Food boxes of this kind are cut from paperboard of 250–350 g/m² (about 0.35–0.5 mm). The whole weight hangs on the two handles and the straps, so use the heavier board for anything over a few hundred grams, and fold a paper mockup at full size before you order.

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